Wire Size Calculator

Find the exact wire gauge you need for your specific electrical load.

1Load Specifications

Continuous load current

Usually 75°C for modern breakers

Recommended Wire Size

-AWG
Ampacity (75C)-
Wire Diameter-

Sizing Logic

1

Load Requirement

Your load requires 40 Amps continuous

40 A
2

NEC 310.16 Lookup

Find smallest Copper wire @ 75C column

8 AWG
Wire Ampacity50 A
Physical Diameter0.128 inches
Safety Margin25.0%

Ampacity Calculation

Wire size is selected by comparing the required ampacity (after continuous load adjustments) to the values in NEC Table 310.16, while ensuring the wire's temperature rating matches the termination rating (typically 75°C). Once selected, verify voltage drop with our [Voltage Drop Calculator](/tools/voltage-drop).

NEC 310.16 Allowable Ampacities

NEC Table 310.16 is the primary reference for conductor ampacity. It lists allowable currents for copper and aluminum conductors at different temperature ratings (60°C, 75°C, 90°C).

Frequently Asked Questions

What is the difference between 60°C, 75°C, and 90°C columns?

These columns represent the temperature rating of the wire insulation. However, you must typically use the 75°C column for terminations on breakers and devices, even if the wire is rated 90°C (like THHN).

Does THHN count as 90°C?

Yes, THHN is rated for 90°C in dry locations. This higher rating allows for derating adjustments, but the final ampacity is often limited to 75°C at the termination points.

When is a load considered continuous?

A load is continuous if it operates for maximum current for 3 hours or more. Continuous loads require the overcurrent device and conductors to be sized at 125% of the load.

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